Abstract:
In China, the first heap bioleaching plant with annual capacity of 10,000 tons cathode copper was established by Zijinshan copper mine in December 2005. With a long time production of closed cycle, problems like excess acid, iron accumulation and water balance were occurred due to the special characteristics of ore, geographical environment and climate. It was found that the excess dissolution of pyrite was an important factor leading to low productive efficiency. Aiming at this problem, a selective-bioleaching test with 10,000 tons ore was conducted and an annual output of 30,000 tons of cathode copper heap bioleaching-solvent extraction-electrowinning plant was re-established in 2012. During the test, ore particle size was crushed to -40 mm. By using engineering technologies, such as spraying and leisure regulation, free acid neutralization and raffinate COD concentration control, the oxygen concentration of the inside heap was controlled in a lower level, and solution pH, heap temperature and ORP was regulated with 1.5~1.7, ~40 °C and <760 mV (vs. SHE). Therefore, jarosite was self-generated in the heap, and reduced the content of iron in the solution, and sulfur oxidizer dominated microbial community was thus formed. After a leaching period of 227 days, copper leaching rate was reached 82.4%, and iron leaching rate was controlled at 6.2%. The results showed that the selective-bioleaching of Cu from low grade copper ore was succussed. During the application of the new technology in the past five years, a total of 79266.16 tons cathode copper was produced from low grade ore of less than 0.3 % with the production cost of less than 22,000¥/t•Cu. The industrial applications of green circulation and biological extraction of copper from low grade copper ore was achieved.